What is injection injection molding?

Injection molding is a method to obtain molded products by injecting plastic materials molten by heat into a mold, and then cooling and solidifying them. The method is suitable for the mass production of products with complicated shapes, and takes a large part in the area of plastic processing.

What causes wave pattern in plastic injection molding?

For example, molten plastic, cools very quickly during the injection process and flow marks are evident when the injection speed is too slow. The plastic becomes partially solid and gummy while still filling the mold, causing the wave pattern to appear.

How to avoid jetting in injection molding?

Avoid jetting in molded parts by: Injection molding defects can often originate from the material itself or how the manufacturer stores and handles the material prior to the production process. These defects can range from minor aesthetic issues to compromised strength of the finished component.

What is a snap hook design in CAD?

Snap Hook Design in CAD. Snap hooks, also referred to as snapfits, are a type of integrated plastic fastener common to injection molded parts. And similar to the lip/groove feature discussed last month, they provide a good way of mating plastic components together without the need for additional hardware fasteners such as screws and bolts.

How has the plastic injection moulding industry evolved over time?

The plastic injection moulding industry has evolved over the years from producing combs and buttons to producing a vast array of products for many industries including automotive, medical, aerospace, consumer products, toys, plumbing, packaging, and construction.

What equipment do you need for injection moulding?

Equipment. Injection moulding machines consist of a material hopper, an injection ram or screw-type plunger, and a heating unit. Also known as platens, they hold the moulds in which the components are shaped. Presses are rated by tonnage, which expresses the amount of clamping force that the machine can exert.

What is an injection molding jetting deformation?

Jetting refers to a kind of deformation in a molded component that can occur when there’s an initial “jet” of molten material injected into the mold cavity that starts to solidify before the cavity is filled. Jetting often appears as a squiggly line in the surface of the finished component, typically leading from the initial gate of injection.

What are the limitations of injection molding machine?

Insufficient injection-molding machine performance (shot capacity, plasticizing capacity, etc.) Gate cross-section surface area is too small. Molded product thickness is too thin. Poor gas venting. Ⅲ.

What causes flow marks in plastic injection molding?

Differences in wall thickness can also cause the material to cool at different rates, leaving behind flow lines. For example, molten plastic, cools very quickly during the injection process and flow marks are evident when the injection speed is too slow.